Hot air hoses, high temperature hoses (-200 °C +1,100 °C) | CP VITON® 459 EC Electrically conductive clamping profile hose, (up to +210°C) -20°C to 210°C

The hoses, which are marked with the (symbol 24h /48 h Shipping), are shipped within 24 or 48 hours.

Vibraplast hose technology guarantees a 48 hour production time on assemblies of fittings in a selected range. (Symbol 48h Assembly)

We offer our customers a special gating service. Take advantage of this customer-specific service and get the hose length that best suits your needs for a small extra charge.

Hoses for dust and smoke extraction Applications and properties In smoke and dust extraction, primarily materials in gaseous state are extracted and transported. The most important properties for this area are therefore temperature resistance, flexibility and tightness. PROTAPE? PUR 301 AS and PROTAPE? PUR 330 AS are particularly recommended for hose applications in extraction systems, dust removal systems, filter systems or for oil mist extraction and electroplating extraction due to their high flexibility combined with high abrasion resistance and low flammability. Antistatic or electrically conductive products such as PROTAPE? PE 322 EC, PROTAPE? PUR 301 AS or CP PTFE/HYP-INOX 472 EC or CP PTFE/GLASS-INOX 471 EC are ideally suited for use in the chemical industry, for example for the extraction of chemical fumes and paint mists. We recommend the PROTAPE? PVC 371 HT, CP HYP 450, CP PVC 465 / PVC HT 466 or the CP HiTex 467 WELDING for use on extraction arms or for welding fume extraction, as these are ideally suited due to their high flexibility and low flammability. Frequently asked questions Up to what maximum temperatures can the hoses be used? -20?C to 70?C, briefly up to 80?C: PROTAPE? PVC 310, AIRDUC? PVC 341 / PVC 345 -10?C to 80?C, briefly up to 110?C: PROTAPE? PVC 371, CP PVC 465 -35?C to 80?C: CP PE 457, CP PE 457 EC, PROTAPE? PE 322 EC, AIRDUC? PE 362 EC -40?C to 90?C: PROTAPE? PUR-INOX 330 FOOD-AS -40?C to 90?C, briefly up to 125?C: PROTAPE? PUR 301 AS / PUR 330 AS / AIRDUC? PUR 350 FOOD-AS / PUR 350 AS BLACK / PUR 351 FOOD -10?C to 110?C, briefly up to 120?C: PROTAPE? PVC 371 HT, CP PVC 466 HT? -40?C to 125?C: PROTAPE? PURE 370 -40?C to 170?C: CP HYP 450, CP PTFE/HYP-INOX 472 / 472 EC -20?C to 210?C: CP VITON? 459 EC -150?C to 250?C, briefly up to 270?C:?CP PTFE/GLASS-INOX 471 / 471 EC, CP PTFE-INOX 475 FOOD / 475 EC -70?C to 260?C, briefly up to 280?C?CP HiTex 467 WELDING -60?C to 400?C: CP Kapton? 476 Are the hoses resistant to flying sparks and welding spatter? CP HiTex 467 WELDING is resistant to flying sparks and welding spatter. What flexibility do the hoses have? - Compressible 3 to 1: PROTAPE? PUR 301 AS / PUR 330 AS / 350 AS BLACK / PUR-INOX 330 FOOD-AS / PVC 310- Compressible 4 to 1: PROTAPE? PUR 370,CP PE 457 / 457 EC, CP HYP 450, CP PTFE/HYP-INOX 472 / 472 EC, CP VITON? 459 EC, CP PTFE/GLASS-INOX 471 / 471 EC, CP PTFE-INOX 475 FOOD / 475 EC, CP Kapton? 476- Compressible 6 to 1: PROTAPE? PVC 371 / PVC 371 HT Technical details and standards All antistatic hoses presented in this section have the following properties:- Wall permanently antistatic, contact resistance and surface resistance are < 109 Ohm- Certified according to TRGS 727 and ATEX 2014/34/EU The following hose types are electrically conductive and certified according to TRGS 727 and ATEX 2014/34/EU:- wall electrically conductive, contact resistance and surface resistance < 103 Ohm: PROTAPE? PE 322 EC, AIRDUC? PE 362 EC, CP PE 457 EC- wall electrically conductive, contact resistance and surface resistance < 104 Ohm: CP VITON? 459 EC- surface resistance PTFE film < 106 Ohm: CP PTFE/GLASS-INOX 471 EC, CP PTFE/HYP-INOX 472 EC, CP PTFE-INOX 475 ECFor further information on electrostatic charging please click here. The following hose types meet the product standard DIN EN 26057:- Type 1: PROTAPE? PUR 301 AS- Type 2: AIRDUC? PUR 350 AS / AS BLACK The following hose types are flame retardant:- according to DIN 4102-B1 and comply with the safety requirements of the German Holz-BG: PROTAPE? PUR 301 AS / PUR 330 AS, AIRDUC? PUR 350 AS- according to UL94-HB: AIRDUC? PUR 351 FOOD- according to NF P 92-503 M1: PROTAPE? PVC 371 HT, CP PVC 466 HT- according to NF P 92-503 M2: PROTAPE? PVC 371, CP PVC 465 Please contact us for technical advice!

When solids and liquids are conveyed through rechargeable pipes and hoses, electrostatic charging (= charge separation) occurs due to the friction of the conveyed material against the wall and the friction within the medium. The main dangers here are: occurrence of ignitable discharges which can ignite explosive mixtures of gases, vapours, mists or dusts. Accident-prone misbehaviour due to startle reaction during discharge via the human body. Process disturbance due to adhesion of the medium to the hose wall. Malfunction of measuring and control devices. While measures against hazard points 2 - 4 are largely left to the discretion of the user, there are a number of regulations and guidelines concerning the assessment and avoidance of ignition hazards and the protective measures to be taken. However, the safest protective measure is and remains to prevent electrostatic charges from the outset by selecting the correct hose. Thereby our products have proven themselves in practice for the following reasons: Grounding of the hose along its entire length.? Connections can be included in the earthing on both sides (saving of additional earth connections).? Embedded wire has maximum contact surface with the plastic (in contrast to externally applied copper strands). Spiral construction covers the largest possible part of the surface (in contrast to axially mounted strands). If desired, manufacture from antistatic or electrically conductive plastics.

The following hose types are electrically conductive: - Wall electrically conductive, contact resistance and surface resistance < 103 Ohm: PROTAPE? PE 322 EC, AIRDUC? PE 362 EC, CP PE 457 EC - Wall electrically conductive, contact resistance and surface resistance < 104 Ohm: CP VITON? 459 EC - Surface resistance PTFE foil < 106 Ohm: CP PTFE/GLASS-INOX 471 EC, CP PTFE/HYP-INOX 472 EC, CP PTFE-INOX 475 EC General information on electrostatic charging: When solids and liquids are conveyed through rechargeable pipes and hoses, electrostatic charging (= charge separation) occurs due to the friction of the conveyed material against the wall and the friction within the medium. The main dangers here are: occurrence of ignitable discharges which can ignite explosive mixtures of gases, vapours, mists or dusts. Accident-prone misbehaviour due to startle reaction during discharge via the human body. Process disturbance due to adhesion of the medium to the hose wall. Malfunction of measuring and control devices. While measures against hazard points 2 - 4 are largely left to the discretion of the user, there are a number of regulations and guidelines concerning the assessment and avoidance of ignition hazards and the protective measures to be taken. However, the safest protective measure is and remains to prevent electrostatic charges from the outset by selecting the correct hose. Thereby our products have proven themselves in practice for the following reasons: Grounding of the hose along its entire length.? Connections can be included in the earthing on both sides (saving of additional earth connections).? Embedded wire has maximum contact surface with the plastic (in contrast to externally applied copper strands). Spiral construction covers the largest possible part of the surface (in contrast to axially mounted strands). If desired, manufacture from antistatic or electrically conductive plastics.

Vibraplast AG offers its customers an assembly service of connecting parts. For a hose with assembled fittings an additional delivery time of 3 working days must be expected.?

TECHNICAL TERMS AND DEFINITIONS Abrasion Undesirable change of the surface due to loosening of small particles as a result of mechanical stress. Also generally known as wear. The abrasion is determined according to DIN 53516. Here, a specimen is guided with a certain contact pressure on a rotating roller covered with a test emery sheet. The total friction path is approx. 40 m. The loss in mass caused by abrasive wear is measured, taking into account the density of the test specimen and the attack of the emery sheet. The information is given as volume loss in mm?. Additives All components in a plastic formulation which are not polymers or their precursors and which are only added in relatively small quantities (UV stabilizers, flame retardants, conductive carbon black, etc.) Aging The totality of all chemical and physical processes irreversibly taking place in a material over time. This usually leads to a deterioration of the service properties. Heat, light, high-energy radiation, chemicals, weather, oxygen (ozone) are frequent causes of ageing. The aging condition, mostly surface attack, is monitored by changes in material properties such as toughness, turbidity, molecular weight, etc. Bending radius Smallest permissible radius when laying a hose line. The bending radius is given in mm and always refers to the inside of the hose bend. Compression set The determination of the compression set DVR [%] according to DIN 53517 is a creep test over 24 hours at 70 ?C and 72 hours at room temperature with constant deformation. The permanent deformation is measured after the specimen is unloaded again. Elasticity Means the ability of a material to reshape after removal of an externally applied mechanical stress. Elastomers Designation for wide-meshed, cross-linked, macromolecular substances which can be stretched by at least twice their original length by the application of a slight force at room and higher temperatures and which, once the force has been removed, return rapidly and practically completely to their original form. Flame retardants Are plastic additives which reduce the flammability and combustibility of plastics. Flame retardants can intervene in the combustion mechanism either physically by cooling, coating and diluting or chemically by reaction in the gas phase (elimination of the energy-rich radicals supporting combustion) or in the solid phase (formation of a protective coal or ash layer). Flexibility Force required to achieve the minimum bending radius (the greater the force required, the less flexibility). Flow / Creep The delayed but still reversible deformation of a viscoelastic material under constant load is called creep. The irreversible deformation occurring at higher loads is called flow (in cold state). The flow process leads to failure of the component under unchanged load. Gas permeability Passage of a gas through a test sample. This takes place in three steps: Dissolving the gas in the sample. Diffusion of the dissolved gas through the sample. ? Evaporation of the gas from the sample. The permeation coefficient is a material constant which indicates which volume of gas passes through a test specimen of known area and thickness at a given partial pressure difference in a given time. It depends on the temperature and is determined according to DIN 53 536. Halogens The elements fluorine (F), chlorine (Cl), bromine (Br) and iodine (I) form the group of halogens. Hardness Hardness is the resistance of a material to the penetration of a body of a certain shape and defined spring force. The penetration depth of the test body is a measure of hardness. The hardness of elastomers is determined according to Shore A or Shore D in accordance with DIN 53505. It is given as a whole number from 0 to 100 and the letters A and D. The larger the number, the higher the hardness. Hydrolysis resistance Hydrolysis = irreversible splitting of the polyester chains in ester polyurethanes. It is caused by prolonged storage in warm water, saturated steam, tropical climate (moisture in combination with heat), aggressive chemicals or aggressive wood dusts. The consequence of hydrolysis is a decrease in mechanical strength properties. Ether polyurethanes are resistant to hydrolysis. Microbe resistance Ester polyurethanes can be destroyed by long-term contact with earth-like substances or heavy contamination under conditions favourable to microbes, as the enzymes released by the organisms damage the chemical bonds. Under very unfavourable conditions, initial damage occurred after 8-24 weeks. This time can be delayed by adding toxic fungicides, but later on, by leaching and leaching of the additive, the value may fall below the limit required for protection. It is of the utmost concern that the often toxic fungicides inevitably migrate to the surface and come into contact with the user or conveyed material. Such solutions do not meet our quality level and are therefore not part of our product range. Our hoses made of ether polyurethane are permanently not attacked by microbes and are the clearly better solution here. Specific volume resistance According to TRGS 727 the volume resistivity RGES = R?A/S [??m] must be determined. Where R is the measured resistance, A is the surface area of the electrode and S is the thickness of the reed between the plastic and the wire. A piece of hose 100 mm long with a cylindrical electrode inserted on one side is measured, with the counter electrode forming the steel wire helix. The volume resistivity determined thereby must be RGES < 2.5 x 1018 Ohm. Surface resistivity The surface resistance (Ro) indicates the insulating capacity of the insulating material surface. Ro is reduced in plastics by the formation of a water film which is created by the action of hydrophilic groups (-COOH, -NH2, -OH), plasticizers and organic fillers. Ro is determined at a test voltage of 1 kV between two electrodes (spring-loaded metal blades) located at a distance of 10 mm. Ro is given either in ohms or as a comparative figure, e.g. 10 = Ro < 10 or comparative figure 6; 10 = Ro < 10 or comparative figure 11. Permeation The passage of a gas through a sample is called permeation. It takes place in three steps: Dissolving the gas in the sample Diffusion of the dissolved gas through the sample Evaporation of the gas from the sample The permeation coefficient Q in m?/(s * Pa) is a material constant which indicates the gas volume ? passes through a test specimen of known area and thickness at a given partial pressure difference in a given time. It depends on the temperature and is determined according to DIN 53536. Swelling Absorption of liquid and gaseous substances into solids without a chemical reaction taking place between them. The consequences are an increase in volume and weight combined with a corresponding decrease in mechanical values. After evaporation of the penetrated substance and the associated decrease in swelling, the original properties of the product are almost restored. The swelling is therefore a reversible process. Peak compressive strength Resistance to compression of suction and discharge hoses by external load applied at the apex. Water vapour permeability It is characterised by the amount of water vapour that passes through 1 m? of sample surface in 24 hours under defined conditions and is approximately inversely proportional to the sample thickness. The water vapour permeability WDD in g/(m?*d) of a plastic is determined according to DIN 53122 sheet 1. Tear resistance Tear propagation resistance is the resistance that a notched test piece offers to tear propagation. The test is carried out in accordance with DIN 53515 on angle specimens which are provided with a notch on one side. UV radiation Depending on the duration and intensity, plastics can be chemically degraded by the action of UV radiation (ageing). Polyurethanes generally have a good UV resistance. In the course of time, the material turns yellow, which does not automatically cause a decrease in the mechanical properties. With the help of UV stabilizers and/or color pigmentation a certain stabilization can be achieved. We offer special hose solutions for increased and strong UV- exposure. Please contact us in such cases.

CP Vibraplast CP clamp profile hoses (CP="Clamp Profile") are based on a special design that offers numerous product advantages, especially under high stress. In a clamp profile, strip materials are clamped in a single, double or even multiple layers in a spiral and an inserted wire prevents slipping out. These hoses are flexible, compressible, have external abrasion protection and can be extremely resistant to chemicals and/or heat, for example. We can adapt the construction and as a result the properties of the hose to your specific needs. This increases customer benefit, creates added value and often saves costs. Talk to us! Single layer Abrasion protection through external clamping profile (extra stable clamping profile): drop-shaped geometry ensures high Fl?chentr?gheitsmoment? high Scheiteldruckfestigkeit? high vacuum load capacity round Klemmprofil? high and even distribution of the Klemmkraft? no punctiform Spannungsspitzen? increased tightness Rounded clamping profile ends: Gentle deflection of the fabric/film high dynamic load capacity high overpressure load capacity Multilayer Multilayer wall construction selectable specific adjustment of the product properties better seal thermic isolation Sound insulation CP HYP 450 PROTECT, CP ARAMID 461 PROTECT Outer protection profile: made of elastic material as shock and abrasion protection can be supplied in any colour specially developed and protected geometry: firm clamping ensures safety against pushing off Thickening at the end of the profile offers additional safety against pushing off